在(zai)工(gong)業(ye)自(zi)動化(hua)和大(da)型物料搬(ban)運領域,許(xu)多(duo)設(she)備(bei)並非靜止(zhi)不動,而是(shi)在(zai)固(gu)定(ding)的軌(gui)道(dao)上(shang)長距離、高(gao)頻(pin)率(lv)地(di)往復(fu)運行(xing)。例(li)如(ru),大(da)型橋式(shi)起重機(行(xing)車(che))、堆取料機(ji)、電(dian)動(dong)平(ping)車(che)、自(zi)動化(hua)立體倉(cang)庫(ku)中的堆垛(duo)機等。這些移(yi)動的“工(gong)業(ye)巨獸”需要(yao)持(chi)續(xu)不斷的動(dong)力(li)供應(ying),同(tong)時(shi),其(qi)復(fu)雜的控(kong)制(zhi)系統也(ye)需要(yao)與(yu)中央控制室(shi)進行(xing)實(shi)時(shi)的信(xin)號(hao)交(jiao)換。如(ru)何為這(zhe)些移(yi)動設(she)備(bei)穩(wen)定(ding)、可(ke)靠地(di)傳輸(shu)電(dian)能(neng)和控制信(xin)號(hao),是(shi)壹個關(guan)鍵(jian)的技術難(nan)題。JD4/40A多(duo)極(ji)集(ji)電(dian)器(qi),正(zheng)是(shi)為解(jie)決(jue)這壹難題(ti)而設(she)計(ji)的核心部(bu)件(jian),它(ta)如(ru)同(tong)壹個精準的“能(neng)量與(yu)信息(xi)樞紐”,在(zai)滑(hua)觸(chu)線(xian)與(yu)移(yi)動設(she)備(bei)之間(jian)架起了(le)壹座動態(tai)的橋梁(liang)。
JD4/40A多極集(ji)電(dian)器(qi),其(qi)型號(hao)本(ben)身(shen)就蘊含(han)了(le)豐富(fu)的技術信(xin)息。“JD”通(tong)常代表(biao)“集電(dian)器(qi)”的漢語(yu)拼(pin)音(yin)縮寫(xie),“4”表(biao)示其(qi)擁(yong)有4個(ge)獨(du)立的集(ji)電(dian)極(ji)(或(huo)稱(cheng)電(dian)刷),而“40A”則(ze)指(zhi)明(ming)了(le)每(mei)個集(ji)電(dian)極(ji)的額定(ding)電(dian)流(liu)承載(zai)能(neng)力(li)為40安(an)培(pei)。它(ta)是(shi)壹種專(zhuan)門(men)與多極(ji)滑(hua)觸(chu)線(xian)(也(ye)稱(cheng)滑(hua)線(xian))配套(tao)使用的設(she)備(bei)。其(qi)基(ji)本(ben)工(gong)作(zuo)原(yuan)理是(shi)動(dong)態(tai)滑(hua)動(dong)接觸。在(zai)移(yi)動設(she)備(bei)的運(yun)行(xing)路徑旁(pang),會(hui)平(ping)行(xing)架設(she)壹根由多(duo)根(gen)導電(dian)銅(tong)條(tiao)(通常是(shi)絕(jue)緣的H型鋁型材(cai)內(nei)嵌(qian)銅(tong)導軌(gui))組(zu)成的多(duo)極(ji)滑(hua)觸(chu)線(xian)。每(mei)壹根銅(tong)導軌(gui)負責(ze)傳輸(shu)壹路獨立的電(dian)源(yuan)或(huo)信號(hao)。JD4/40A集電(dian)器(qi)則(ze)安(an)裝(zhuang)在(zai)移(yi)動設(she)備(bei)上,通過彈(dan)簧(huang)或重力機(ji)構(gou),使其(qi)內(nei)部(bu)的4個(ge)電(dian)刷(通(tong)常由高(gao)導電(dian)性(xing)、高(gao)耐(nai)磨性(xing)的石(shi)墨(mo)金屬復(fu)合材料(liao)制(zhi)成)以(yi)恒(heng)定(ding)的壓(ya)力,緊(jin)密地(di)壓(ya)在(zai)對應(ying)的滑(hua)觸(chu)線(xian)導(dao)軌(gui)上(shang)。當(dang)移(yi)動設(she)備(bei)沿著軌(gui)道(dao)行(xing)進時,集(ji)電(dian)器(qi)也(ye)隨之在(zai)滑(hua)觸(chu)線(xian)上(shang)滑(hua)動(dong),通過電(dian)刷與(yu)導(dao)軌(gui)的持(chi)續(xu)接(jie)觸,將(jiang)滑(hua)觸(chu)線(xian)中(zhong)的電(dian)能(neng)和控制信(xin)號(hao)不間(jian)斷(duan)地(di)引(yin)入(ru)到(dao)移(yi)動設(she)備(bei)的電(dian)氣系統中(zhong)。 JD4/40A多極集電(dian)器(qi)的核心優(you)勢(shi)首(shou)先體現(xian)在(zai)其(qi)多(duo)通道(dao)集(ji)成與高(gao)效供(gong)電(dian)能(neng)力(li)。與單極(ji)集電(dian)器(qi)需要(yao)為每(mei)壹相(xiang)電(dian)源(yuan)或(huo)每(mei)壹路信號(hao)單獨配置(zhi)壹套系統不同(tong),JD4/40A將(jiang)4個獨(du)立的導(dao)電(dian)通(tong)道(dao)集(ji)成在(zai)壹個緊(jin)湊的殼(ke)體(ti)內(nei)。這(zhe)種設(she)計(ji)極大(da)地(di)簡化(hua)了(le)系統結(jie)構(gou),節省了(le)安(an)裝(zhuang)空間(jian)。40安(an)培(pei)的額定(ding)電(dian)流(liu),使其(qi)能(neng)夠(gou)輕(qing)松滿(man)足(zu)大(da)多數(shu)中小(xiao)型移(yi)動設(she)備(bei)的動(dong)力(li)需求(qiu),例(li)如(ru)可(ke)以(yi)為三(san)相(xiang)異步(bu)電(dian)機(ji)提(ti)供動力(li)(占用3極),同(tong)時(shi)剩(sheng)余(yu)的1極(ji)則(ze)可(ke)用於(yu)接地(di)或傳(chuan)輸壹路控制(zhi)信號(hao)。這種“動(dong)力+控制(zhi)”壹體化(hua)的傳(chuan)輸(shu)方(fang)式(shi),是(shi)現(xian)代(dai)工(gong)業(ye)設(she)備(bei)對簡潔、高(gao)效布(bu)線(xian)要(yao)求(qiu)的回(hui)應(ying)。其(qi)次(ci),它(ta)具備(bei)接觸(chu)可(ke)靠性(xing)與運(yun)行(xing)穩(wen)定(ding)性(xing)。集電(dian)器(qi)的性(xing)能(neng)關鍵(jian)在(zai)於(yu)電(dian)刷與(yu)導(dao)軌(gui)之(zhi)間(jian)的接(jie)觸(chu)質量。JD4/40A采(cai)用的壓(ya)力補(bu)償(chang)裝(zhuang)置(zhi),能夠(gou)確(que)保電(dian)刷在(zai)導軌(gui)不平、振動(dong)或(huo)速度變化(hua)的情(qing)況下,依(yi)然保(bao)持(chi)穩(wen)定(ding)、適(shi)中的接(jie)觸(chu)壓(ya)力,既(ji)保(bao)證(zheng)了(le)低電(dian)阻(zu)的可(ke)靠導(dao)電(dian),又(you)避(bi)免(mian)了(le)壓(ya)力過(guo)大(da)而加速電(dian)刷和導軌(gui)的磨損(sun)。其(qi)外(wai)殼(ke)通(tong)常采(cai)用高(gao)強(qiang)度的工(gong)程(cheng)塑料(liao)或鋁合金制(zhi)成,具有良(liang)好(hao)的機(ji)械強(qiang)度、絕(jue)緣性能(neng)和耐(nai)環境(jing)腐(fu)蝕能力,能夠(gou)適(shi)應(ying)車(che)間(jian)內(nei)油(you)汙(wu)、粉塵、潮濕(shi)等復(fu)雜工(gong)況。
靈活(huo)的配置(zhi)與廣(guang)泛(fan)的應(ying)用適應(ying)性是(shi)它(ta)的另(ling)壹大(da)特(te)點。雖然標(biao)準(zhun)型號(hao)是(shi)4極(ji)40A,但基(ji)於(yu)此平臺,可(ke)以(yi)衍生(sheng)出(chu)不同(tong)電(dian)流(liu)等級(如(ru)20A、60A、80A)和不同(tong)極(ji)數(shu)(如(ru)3極、6極、8極、10極甚至(zhi)更(geng)多(duo))的系列(lie)產品(pin),以(yi)滿(man)足(zu)不同(tong)設(she)備(bei)的個(ge)性(xing)化需求(qiu)。更(geng)多(duo)的極(ji)數(shu)意味著(zhe)除了(le)傳(chuan)輸動(dong)力,還(hai)可(ke)以(yi)同(tong)時(shi)傳(chuan)輸(shu)多路控制(zhi)信號(hao)(如(ru)限位(wei)、操(cao)作(zuo)指(zhi)令、傳感器(qi)數(shu)據),甚(shen)至可(ke)以(yi)集(ji)成壹些弱(ruo)電(dian)信(xin)號(hao)線(xian),實(shi)現(xian)動(dong)力(li)與(yu)信息的同(tong)步(bu)傳(chuan)輸(shu)。